Machines Needed to Start an Aluminium Window Workshop (With Budget)

To start an aluminium window workshop you need three core machines: a cutting machine, a copy router and a punching machine. With Mechnovate's factory-direct prices, a working starter set of aluminium window machines begins at about ₹2,10,000 + GST, and a fuller pneumatic set comes to about ₹2,75,000 + GST.

This guide explains what each machine does, which version to buy first, and how to plan your budget without overspending. For the complete range, see our window machinery page.

The Three Core Aluminium Window Machines

Every aluminium window starts as long profiles that must be cut to size, shaped for locks and handles, and punched for hardware. Each of these three jobs has its own machine.

Step	Machine	What it does
1	Cutting machine	Cuts profiles at 45° and 90°
2	Copy router	Mills lock pockets, handle slots, drainage slots and hardware recesses
3	Punching machine	Punches holes and notches for hardware

Without any one of these, you end up outsourcing work or doing it by hand, and quality suffers. With all three, you can fabricate complete sliding and casement windows in your own shop.

1. Cutting Machine: Buy This First

The cutting machine decides how accurate your frames are. A mitre joint that is slightly off-square leaves a visible gap at the corner, so this is the machine not to compromise on.

Mechnovate's 45°/90° single head machine, model MEPCCSH1, is the usual starting point:

• 14-inch (350 mm) TCT blade, cutting aluminium and uPVC
• 45° and 90° cuts for mitre corners and straight cuts
• Pneumatic clamping, profiles up to 3 mm
• Single-phase or 3-phase power, plus compressed air at 6–8 bar
• 800 × 800 × 1100 mm footprint, 150 kg
• Price from ₹1,55,000 + GST

You can read the full details on the 45°/90° cutting machine page or compare all cutting machines. If you expect large repeated batches later, a double head cutting machine is supplied to order, with price and specifications by written quotation only. Our comparison of single head vs double head cutters helps you decide when to upgrade.

2. Copy Router: Locks, Handles and Drainage

A copy router follows a template to mill the same slot or pocket again and again. It is used for lock pockets, handle slots, drainage slots and hardware recesses.

Type	Series	Clamping	Price
Manual	MEMCR	Screw clamping, no compressor needed	From ₹35,000 + GST
Pneumatic	MEPCR	Pneumatic clamping, optional spray system	From ₹55,000 + GST

Router motors range from 900 W to 1860 W, with Bosch, Dong Cheng and Stanley options. For a new workshop without a compressor, the manual version is a sensible start. When volume grows, the pneumatic version saves time on every piece. See manual vs pneumatic copy routers for a side-by-side view, or browse all copy router machines.

3. Punching Machine: Fast, Repeatable Holes

Punching creates clean, repeatable openings for hardware. Dies can be customised for Domal, Jindal and European profiles, so the machine matches the sections you actually use.

Model	Type	Capacity	Price
MEMMPST1	Manual	Profiles up to 1.5 mm	From ₹20,000 + GST
MEPPPST1	Single station pneumatic	1.85 ton, 6–8 bar, up to 2.5 mm	From ₹40,000 + GST
MEPPPST2	Two station pneumatic	Two stations	From ₹65,000 + GST

Compare the options in our guide to manual vs pneumatic punching machines, or see all punching machines.

Sample Budgets for a New Workshop

Here are three realistic combinations built only from the starting prices above. All figures are ex-factory, before GST.

Setup	Cutting	Copy router	Punching	Machine total
Lean starter	MEPCCSH1 – ₹1,55,000	Manual – ₹35,000	Manual – ₹20,000	₹2,10,000
Balanced	MEPCCSH1 – ₹1,55,000	Pneumatic – ₹55,000	Single station pneumatic – ₹40,000	₹2,50,000
Production focused	MEPCCSH1 – ₹1,55,000	Pneumatic – ₹55,000	Two station pneumatic – ₹65,000	₹2,75,000

GST is extra, and you receive a GST invoice. The price is the same anywhere in India.

What Else to Budget For

Machine prices are only part of the picture. Plan separately for:

• Compressed air. The pneumatic cutting machine needs 6–8 bar. If you choose pneumatic machines, include a compressor unless you already own one. The manual copy router and manual punching machine do not need one.
• Power. The cutting machine runs on single-phase or 3-phase supply, so you do not have to upgrade your connection just to start.
• Workshop space and benches. Our workshop setup guide covers layout and space planning.
• Spare blades. Keep a spare TCT blade so production does not stop during sharpening.
• Profiles, hardware and working capital for your first orders.

Mechnovate's range covers cutting, copy routing and punching. Other items such as tools, benches and compressors are sourced separately.

Which Setup Should You Choose?

• Choose the lean starter if you are testing the market, have no compressor and want the lowest entry cost.
• Choose the balanced setup if you already have a compressor or plan to buy one and expect steady daily work.
• Choose the production-focused setup if you handle larger orders and want faster punching.

You can also begin lean and upgrade the copy router or punching machine later. The cutting machine is the one to get right from day one.

Delivery, Installation and Warranty

Every Mechnovate machine is sold factory-direct with a GST invoice and a 6-month warranty. Delivery is same day within Ahmedabad and typically 1–5 days elsewhere in India. On-site installation and operator training are available on request, which helps a first-time workshop owner start production quickly.

Frequently Asked Questions

What is the minimum budget to start an aluminium window workshop?

Using Mechnovate's starting prices, the three core machines cost about ₹2,10,000 + GST for a manual-based setup. You will also need to budget for space, profiles, hardware and, if you choose pneumatic machines, a compressor.

Which machine should I buy first?

Buy the cutting machine first. Accurate 45° and 90° cuts decide the quality of every frame. The MEPCCSH1 starts from ₹1,55,000 + GST.

Do I need a compressor?

Only for pneumatic machines. The cutting machine uses pneumatic clamping at 6–8 bar. The manual copy router and manual punching machine work without a compressor.

Can I upgrade my machines later?

Yes. Many workshops begin with a manual copy router and manual punching machine, then move to pneumatic versions as orders grow.

Is the price the same everywhere in India?

Yes. Prices are factory-direct and the same across India. Delivery and installation depend on your location.

Plan Your Workshop With Mechnovate

Tell us your expected daily production, power supply and budget, and we will suggest the right machine combination. Call +91-9265699061, message us on WhatsApp, or send an enquiry for a factory-direct quotation. You can also read our aluminium cutting machine price guide before you decide.