Manufactured in Ahmedabad, Gujarat, India
Copy Router Machine
for Aluminium & uPVC Window Profiles
Pneumatic and manual copy router machines for milling precise lock pockets, handle slots, drainage channels, and hardware recesses in aluminium and uPVC profiles. Template-guided accuracy for every cut — factory-direct from Ahmedabad.
Manual from ₹35,000 · Pneumatic from ₹55,000 + GST
What is a Copy Router Machine?
A copy router machine uses a high-speed rotating TCT cutter guided by a stylus that traces a pre-made template — called a copy template — to mill precise pockets, slots, and channels into aluminium and uPVC profiles. It is called a copy router because the stylus physically copies the exact shape of the template and reproduces it on every profile, ensuring dimensional repeatability across an entire production run.
In window and door fabrication, a copy router machine is used to create lock pockets for multi-point locks, handle recesses for both aluminium and uPVC profiles, drainage slots on sill profiles, and hardware cutouts for hinges, tilt-and-turn mechanisms, and other fitted hardware. Without a copy router, fabricators must use hand routers and jigs — slower, less repeatable, and dependent on operator skill.
Mechnovate manufactures two variants: a pneumatic copy router machine with air-operated clamping (recommended for workshops producing 15 or more windows per day) and a manual copy router machine with hand-operated clamping (suited for startups, small shops, or locations without a compressor). Both use the same TCT router cutter and template guide system for identical output quality.
Copy Router Machine Price
The manual copy router machine starts from ₹35,000 + GST and the pneumatic copy router from ₹55,000 + GST, ex-factory Ahmedabad. You buy direct from the manufacturer, so there is no dealer margin in the router machine price.
Not sure which to choose? Compare the manual vs pneumatic copy router.
What affects the price
- ✓Manual or pneumatic clamping
- ✓Templates needed for your lock and handle hardware
- ✓Optional spray system on the pneumatic model
- ✓Delivery location and on-site installation
Our Copy Router Machine Models
Pneumatic and manual copy router machines for aluminium and uPVC profile window fabrication.
Pneumatic Copy Router Machine for Aluminium and UPVC
Pneumatic copy router machine with foot-pedal clamping for aluminium and uPVC window profiles. Optional air-oil spray system, 4 motor options (900 W–1860 W), 550×550 mm compact footprint. Factory-direct price from ₹70,000 + GST from Ahmedabad. MEPCR Series.
- ✓ Secure Pneumatic Clamping
- ✓ Ergonomic Operation
- ✓ High-Speed Routing
Starting Price: ₹70,000 + GST
View Full Specifications →Manual Copy Router Machine for Aluminium and UPVC
Manual copy router machine for aluminium and uPVC window profiles — no compressor needed, screw-clamp system, 40 kg portable design. Available with 4 router motor options: 900 W to 1860 W. Factory-direct price from ₹35,000 + GST from Ahmedabad. MEMCR Series.
- ✓ Secure Manual Clamping
- ✓ Ergonomic Operation
- ✓ Precision Routing
Starting Price: ₹35,000 + GST
View Full Specifications →Technical Specifications — Pneumatic Copy Router Machine
| Parameter | Specification |
|---|---|
| Model | MEPCR1 |
| Clamping Type | Pneumatic (air-operated) |
| Operating Pressure | 6–8 bar |
| Cutter Type | TCT Router Cutter |
| Template System | Template guide system (interchangeable) |
| Profile Compatibility | Aluminium & uPVC |
| Applications | Lock pockets, handle slots, drainage channels, hinge recesses, hardware cutouts |
| Warranty | 6 Months (parts & labour) |
| Country of Origin | India (Manufactured in Ahmedabad) |
Why Choose Mechnovate Copy Router Machines?
Template-Guided Precision
The stylus-and-template system copies pocket geometry onto every profile identically. Consistent lock pockets and handle recesses across every window — no operator skill variation.
Pneumatic & Manual Options
Choose pneumatic clamping for high-volume production (15+ windows/day) or manual clamping for startups, small shops, or locations without a compressor — same cutter quality either way.
TCT Router Cutter for Long Life
Tungsten carbide-tipped cutters are designed for non-ferrous metals and uPVC. 500–1,000 pockets on aluminium, 2,000–3,000 on uPVC. Replacement cutters available pan-India.
Interchangeable Templates
Switch templates to match different lock systems, handle hardware, or profile sections. One machine handles the full range of pockets required for any aluminium or uPVC window system.
Eliminates Hand Routing
Replaces hand routers and improvised jigs. Reduces pocket milling time per window by 60–70% and produces consistent depth and edge quality that hand routing cannot guarantee.
Factory-Direct Pricing
Manufactured in Ahmedabad and sold direct. No dealers, no markups — factory price with GST invoice and 6-month warranty on all models.
Applications — What a Copy Router Machine Mills
Lock Pockets
Mill precise pockets for multi-point lock bodies and euro-cylinder locks in aluminium and uPVC door and window profiles. Template ensures correct pocket size for every lock model.
Handle Slots
Create recesses for espagnolette handle fittings, inline handles, and door handle hardware. Consistent depth and width across all profiles ensures flush hardware installation.
Drainage Channels
Mill drainage slots and weep holes in sill profiles to allow water egress from the frame. Critical for uPVC and aluminium window weatherproofing and compliance.
Hinge Recesses
Create hinge pockets in casement and tilt-and-turn sash profiles for concealed or surface-mounted hinge hardware. Template system ensures identical recess position on every sash.
Hardware Cutouts
Mill cutouts for friction stays, tilt-and-turn corner drives, and other mechanical hardware fittings that require a precise pocket rather than a through-hole.
Tilt-and-Turn Hardware Slots
Create the specific slots and cutouts required for tilt-and-turn window mechanisms — a complex set of interlocking hardware recesses that demand template-guided accuracy.
Copy Router Machine Buying Guide
For workshops producing 15 or more windows per day, a pneumatic copy router machine is the right choice. Air-operated clamping delivers fast, consistent clamping force at the press of a foot pedal — the operator loads the profile, presses the pedal, and mills the pocket in one smooth motion. Higher throughput and lower operator fatigue make pneumatic models essential for production workshops.
For startups, small workshops, or locations without a compressor, a manual copy router machine is the practical starting point. Hand-operated clamping requires no air supply and costs significantly less (from Rs. 35,000). Output quality is identical to the pneumatic model — only cycle time differs. Many fabricators start with a manual model and upgrade to pneumatic as production volume grows.
Regarding cutter life and running costs: TCT router cutters last approximately 500–1,000 pockets on aluminium profiles and 2,000–3,000 pockets on uPVC profiles. Cutter wear depends on cutting depth, spindle speed, and material hardness. Replacement cutters are standard items available from Mechnovate or local tooling suppliers across India.
Not sure whether pneumatic or manual fits your workshop?
Call +91-9265699061 — our technical team will recommend the right model based on your daily production volume, profile system, and available infrastructure.
Frequently Asked Questions
What is a copy router machine?▼
A copy router machine uses a rotating TCT cutter guided by a stylus that traces a copy template to mill precise pockets, slots, and channels in aluminium and uPVC profiles. It is called a copy router because the stylus copies the template shape onto each profile. Used for lock pockets, handle recesses, drainage slots, and hardware cutouts in window fabrication.
What is the difference between a pneumatic and manual copy router machine?▼
A pneumatic copy router machine uses compressed air (6-8 bar) for automatic clamping -- faster cycle times and consistent force, suited for 15+ windows per day. A manual copy router machine uses hand-operated clamping -- no compressor needed, lower investment, suited for 5-10 windows per day. Both produce the same pocket quality.
Can the copy router machine work on both aluminium and uPVC profiles?▼
Yes. Mechnovate copy router machines are compatible with both aluminium alloy and uPVC profiles using the same TCT cutter and template system. No additional setup is required when switching between materials.
What is the copy router machine price in India?▼
Mechnovate copy router machine price starts from Rs. 35,000 for the manual model and Rs. 55,000 for the pneumatic model. Contact us on +91-9265699061 for a factory-direct quotation with GST invoice.
How long do copy router cutters last?▼
TCT router cutter life is approximately 500 to 1,000 pockets for aluminium and 2,000 to 3,000 pockets for uPVC. Cutter life depends on cutting depth and material. Replacement cutters are available from Mechnovate and local tooling suppliers across India.
Where is Mechnovate located?▼
Mechnovate is located at B-06, Shyam Trade Center, Kathwada-Singarva Road, Ahmedabad, Gujarat 382430. All copy router machines are manufactured and tested here before dispatch with a 6-month warranty.
Get a Quote on Copy Router Machines
Factory-direct from Ahmedabad. Same-day quotation, GST invoice, pan-India delivery.
B-06, Shyam Trade Center, Kathwada-Singarva Rd, Ahmedabad 382430 · sales@mechnovate.co.in