Pneumatic Copy Router Machine for Aluminium and UPVC
The Pneumatic Copy Router (MEPCR Series) is Mechnovate's flagship routing machine for window fabrication workshops. Featuring pneumatic profile clamping activated by foot pedal, this machine eliminates the manual screw-clamping step that slows down routing operations on basic machines. The operator slides the profile into position and activates the pneumatic clamp — dual cylinders grip the profile instantly and uniformly, ready for routing in under 2 seconds. The optional pneumatic spray system delivers a fine mist of cutting oil to the router cutter tip, preventing aluminium from welding to the cutter edge and keeping uPVC profiles cool enough to prevent surface melting. Available in four router motor variants: Bosch GOF130 (1300W, 28000 RPM), Dong Cheng DMR08S (900W, 27500 RPM), Dong Cheng DMR12 (1860W, 22000 RPM), and Stanley SRR1200 (1200W, 28000 RPM). Choose based on your routing depth requirements, profile thickness, and budget. The compact 550mm x 550mm footprint fits into any workshop layout.
Key Features
Applications
Where This Machine Excels
Window Lock & Handle Routing
- Multi-point lock grooves
- Handle insert pockets
- Espagnolette channels
- Tilt & turn hardware routing
Profile Fabrication
- Drainage channel routing
- Gasket groove cutting
- Keyhole slot routing
- Corner joint preparation
Industrial Applications
- Aluminium template copying
- uPVC profile milling
- Custom pattern routing
- Prototype production
Key Industries Served
- Window system fabricators
- Aluminium extrusion processors
- Architectural hardware installers
- uPVC window manufacturers
Compare
Variants Available
| Router Make | Bosch | Dong Cheng | Dong Cheng | Stanley |
|---|---|---|---|---|
| Model | GOF130 | DMR08S | DMR12 | SRR1200 |
| Machine Model | MEPCRBS1 | MEPCRDC1 | MEPCRDC2 | MEPCRST1 |
| Wattage | 1300W | 900W | 1860W | 1200W |
| RPM | 28000 | 27500 | 22000 | 28000 |
| Frequency | 50Hz | 50Hz | 50Hz | 50Hz |
| Phase | Single | Single | Single | Single |
| Pneumatic Clamping | ||||
| Pneumatic Spray System | Optional* | Optional* | Optional* | Optional* |
| Profile Thickness | 2mm | 1 - 1.5mm | 2 - 2.5mm | 2mm |
Specifications
Technical Specifications
Reviews
What Our Customers Say
"Bought the pneumatic copy router about 5 months back. Machine is good, routing is clean and fast. Only issue we faced initially was the template alignment — took us 2-3 days to get it right for Domal profiles. Once set, it runs smooth. Their technician came from Ahmedabad for installation which was helpful. Overall a decent machine for the price we paid."
"Best thing about Mechnovate is they are local to Ahmedabad so any issue gets sorted same day. We have the pneumatic copy router running for almost 4 months. Machine is heavy duty, no vibrations. Router bit life is also good. One time the foot pedal was not responding properly — called them and technician came within 2 hours. That kind of service you dont get from other brands."
"Using Mechnovate pneumatic copy router from last 6 months. Very happy with the machine. Works on all profiles we use — Domal, Hindalco, Dumal. Routing quality is consistent even after thousands of operations. I had one query about template for a new profile system and their team sent me a video on WhatsApp showing exactly how to adjust. This kind of support makes a big difference when you are in a city like Nagpur far from their factory."
"Pneumatic copy router from Mechnovate has been excellent for our Satara workshop. We do about 10-12 windows daily and machine handles it easily. Routing depth is adjustable which is important for different profile types. They gave us extra templates also when we asked. Machine is 8 months old, zero breakdown till now. Paint finish on the machine is also good — still looks new. Happy customer."
"We are probably one of the few Mechnovate customers in North Bengal. Bought pneumatic copy router and single station punching machine. Both machines running well from 5 months. The distance from Ahmedabad to Siliguri is huge but they managed delivery properly. One time we needed a spare part — it reached in 3 days by courier. For such a remote location, this response time is acceptable. Machines are reliable."
"Have the pneumatic copy router from Mechnovate in our Malerkotla workshop. Punjab winters can be harsh but machine starts up fine even in cold mornings — pneumatic system pressurizes within a minute. Routing on aluminium and uPVC both is clean. They came from Ahmedabad for annual maintenance which was thorough. Only issue — getting spare router bits locally in Punjab is difficult, have to order from Ahmedabad every time."
FAQ
Frequently Asked Questions
Common questions about the Pneumatic Copy Router Machine for Aluminium and UPVC.
Pricing Info
Pneumatic Copy Router Machine for Aluminium and UPVC Price & Availability
Starting at ₹ 70,000 | August 2026
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View Details →About Pneumatic Copy Router Machine for Aluminium and UPVC
The Mechnovate Pneumatic Copy Router for Aluminium and uPVC is our flagship routing machine for window fabrication workshops. Featuring pneumatic profile clamping and an optional pneumatic spray system, this machine is designed for continuous production environments where routing speed, precision, and operator comfort are priorities.
The pneumatic copy router eliminates the manual screw-clamping step that slows down routing operations on basic machines. The operator slides the profile into position and activates the pneumatic clamp with a foot pedal — the dual cylinders grip the profile instantly and uniformly, ready for routing in under 2 seconds. The optional pneumatic spray system delivers a fine mist of cutting oil to the router cutter tip, preventing aluminium from welding to the cutter edge and keeping uPVC profiles cool enough to prevent melting at the cut surface. The machine accepts a range of router motors from 900W to 1860W, with variant models configured for Bosch, Dong Cheng, and Stanley motors.
Key Features — Pneumatic Copy Router Machine for Aluminium and UPVC
Foot-Pedal Pneumatic Clamping
Hands-free clamping via foot pedal activation. Dual pneumatic cylinders apply uniform pressure across the profile width, eliminating the time-consuming screw adjustment of manual copy routers.
Multiple Router Motor Options
Available in four variants: Bosch GOF130 (1300W), Dong Cheng DMR08S (900W), Dong Cheng DMR12 (1860W), and Stanley SRR1200 (1200W). Choose based on your routing depth requirements and budget.
Optional Pneumatic Spray System
An air-oil mist system sprays cutting lubricant directly on the router cutter during operation. This extends cutter life by 3-5x and prevents the surface discoloration that dry cutting causes on uPVC.
Compact Workshop Footprint
At 550mm x 550mm base dimensions, the machine fits into tight workshop layouts. The 700mm working height is ergonomically optimized for standing operation without bending.
How It Works — Working Principle
The copy routing principle uses a template-and-stylus system. A metal template with the desired cutout shape sits on the guide plate above the profile. The operator moves the stylus around the template perimeter, and the router cutter — mounted coaxially below the stylus — replicates the template shape on the profile. The pneumatic clamping system holds the profile rigid throughout the routing operation, while the spray system (when equipped) delivers a continuous mist of cutting oil to the cutter tip.
Ideal For
- ✓Production-focused window fabrication workshops
- ✓Fabricators doing 15+ windows per day who need fast clamping
- ✓Workshops routing multi-point lock recesses and handle pockets
- ✓Operators who value hands-free clamping for comfort and safety
- ✓Fabricators processing both aluminium and uPVC profiles on the same machine
Maintenance Tips — MEPCR Series
- ●Check the foot pedal valve for air leaks weekly. A leaking pedal valve causes slow or incomplete clamping that can allow the profile to shift during routing.
- ●Clean the spray system nozzle with a fine wire weekly to prevent clogging. A blocked nozzle starves the cutter of lubricant, causing premature wear.
- ●Inspect the pneumatic cylinder seals every 1000 operating hours. Worn seals reduce clamping force gradually — replace before they fail completely.
- ●Keep a spare set of router carbon brushes on hand. When a router motor loses power or runs rough, worn brushes are the most common cause.
Why Choose Mechnovate Pneumatic Copy Router Machine for Aluminium and UPVC?
- ✓Precision-engineered router machine for aluminium and uPVC window profiles — handles all standard Indian profile systems including Domal, Jindalinium, and European systems.
- ✓Manufactured in Ahmedabad, Gujarat with rigorous quality standards. Every machine is tested before dispatch with actual aluminium and uPVC profiles to ensure cut quality and dimensional accuracy.
- ✓Factory-direct pricing with no distributor markup. GST invoice provided. Same price for buyers across India — whether in Delhi, Mumbai, Bangalore, Chennai, or any other city.
- ✓24/7 after-sales support via WhatsApp and phone. Spare parts stocked in Ahmedabad and dispatched same-day. On-site warranty repairs by Mechnovate technicians.
- ✓1-year comprehensive warranty covering parts and labour. On-site installation and operator training available on request.
Applications of Pneumatic Copy Router Machine for Aluminium and UPVC
🏢 Window Lock & Handle Routing
- ●Multi-point lock grooves
- ●Handle insert pockets
- ●Espagnolette channels
- ●Tilt & turn hardware routing
🏭 Profile Fabrication
- ●Drainage channel routing
- ●Gasket groove cutting
- ●Keyhole slot routing
- ●Corner joint preparation
🔧 Industrial Applications
- ●Aluminium template copying
- ●uPVC profile milling
- ●Custom pattern routing
- ●Prototype production
🎯 Key Industries Served
- ●Window system fabricators
- ●Aluminium extrusion processors
- ●Architectural hardware installers
- ●uPVC window manufacturers
Technical Specifications — MEPCR Series
| Parameter | Value |
|---|---|
| Model | MEPCR Series |
| Phase | Single Phase |
| Router Speed | 22,000–28,000 RPM |
| Clamping Type | Dual Pneumatic Cylinders |
| Machine Weight | 40 kg |
| Power Required | Compressed Air + Single-Phase 230V (router) |
| Pneumatic Spray | Optional |
| Profile Thickness | Up to 3 mm |
| Operating Pressure | 6–8 bar |
| Profile Compatibility | Aluminium & uPVC |
| Machine Size (L × W × H) | 550 × 550 × 700 mm |
Frequently Asked Questions — Pneumatic Copy Router Machine for Aluminium and UPVC
Which router motor variant should I choose?
For aluminium profiles up to 2mm thickness, the Dong Cheng DMR08S (900W) is sufficient and the most economical. For thicker aluminium up to 2.5mm, choose the Dong Cheng DMR12 (1860W) or Bosch GOF130 (1300W). For mixed aluminium and uPVC work, the Stanley SRR1200 (1200W) offers a good balance of power and speed.
Is the pneumatic spray system worth adding?
If you route more than 20 pockets per day, the spray system pays for itself in cutter life savings within 2-3 months. It also prevents the white surface marks that dry routing causes on coloured uPVC profiles.
What compressor is needed for the pneumatic clamping?
A 2 HP compressor with a 100-litre tank at 6-8 bar is sufficient for the clamping system alone. If the spray system is added, we recommend a 3 HP compressor to maintain consistent pressure during continuous operation.
Buying Guide — Router Machine
When choosing a router machine for your aluminium and uPVC window fabrication workshop, consider your daily production volume, the profile systems you work with, and the specific operations you need to perform. Mechnovate manufactures machines for workshops of all sizes — from small fabricators doing 5–10 windows per day to large production facilities processing 100+ windows daily.
Every Pneumatic Copy Router Machine for Aluminium and UPVC shipped from our Ahmedabad factory includes a 1-year comprehensive warranty covering parts and labour. On-site installation by a trained Mechnovate technician and operator training are available on request. Spare parts and consumables are stocked in Ahmedabad and dispatched same-day to any location in India.
Need help choosing the right router machine?
Call +91-9265699061 or email [email protected] for a custom quote based on your workshop requirements.