Aluminum Cutting Machine
Supplier in Madurai

A 45°/90° cutting machine is the first and most essential machine in any aluminium or uPVC window fabrication line. It cuts profiles at precise 45-degree mitre angles (for frame corners) and 90-degree straight angles (for mullions and transoms) using a high-speed TCT (Tungsten Carbide Tipped) circular saw blade.

How Does a Aluminum Cutting Machine Work?

The profile is placed against the adjustable angle fence and clamped with a pneumatic or manual clamp. The operator selects 45° or 90° on the angle stop, then activates the saw head which swings down through the profile in a single clean stroke. The TCT blade cuts through aluminium and uPVC without burrs, leaving a factory-finish cut surface ready for assembly.

Aluminum Cutting Machine Applications

• ✓Mitre cutting (45°) for window frame corners
• ✓Straight cutting (90°) for mullions and transoms
• ✓Sash profile cutting for casement and sliding windows
• ✓Door frame profile cutting
• ✓Curtain wall mullion cutting
• ✓uPVC multi-chamber profile cutting

Technical Specifications

* Specifications vary by model. Contact Mechnovate for detailed specs of the model you need in Madurai.

The aluminium cutting machine is the first and most fundamental machine in any window fabrication workshop in Madurai, Tamil Nadu. Every window frame, door frame, mullion, and transom requires precisely cut profiles — and the 45°/90° cutting machine is the only way to achieve the mitre accuracy needed for professional-quality window fabrication. Without a proper cutting machine, frame corners will have visible gaps, weatherseals will not align, and the finished window will fail quality checks.

Mechnovate's 45°/90° cutting machine (from ₹55,000) uses a high-speed TCT (Tungsten Carbide Tipped) circular saw blade that cuts through both aluminium and uPVC profiles in a single clean stroke. The adjustable angle fence locks at both 45° (for mitre cuts on frame corners) and 90° (for straight cuts on mullions and transoms). Pneumatic clamping holds the profile securely during the cut, preventing any movement that could cause blade deflection or an uneven cut surface.

For Madurai fabricators, Mechnovate stocks both aluminium-specific and uPVC-specific TCT blades at our Ahmedabad warehouse. Aluminium blades use a negative rake angle and more teeth (typically 100–120 teeth on a 350mm blade) for chip-free cuts on extruded aluminium profiles. uPVC blades use a different tooth geometry optimized for the lower melting point of PVC — preventing the material from welding back onto the blade during high-speed cuts. Replacement blades are dispatched same-day from Ahmedabad to Madurai.

Setting Up a Complete Fabrication Line in Madurai

A complete aluminium and uPVC window fabrication line requires three core machines working in sequence. First, the cutting machine cuts profiles to length at 45° and 90° angles. Second, the punching machine creates all necessary holes — drainage, hinge, lock, and hardware mounting holes. Third, the copy router machine routes lock grooves, handle pockets, and drainage channels. Together, these three machines handle every fabrication operation needed to prepare profiles for assembly.

Mechnovate supplies all three machines to Madurai fabricators from a single source, which simplifies procurement, ensures compatibility, and provides a single point of contact for after-sales service and spare parts. Many Madurai workshops start with the cutting machine and add the punching machine and copy router as their production volume grows. Mechnovate offers package pricing for Madurai buyers purchasing two or more machines together — call +91-9265699061 for a customized quotation based on your workshop's daily production target.